SYSBIOTECH’s range of SIP/CIP stations has a modular design which allows for maximum flexibility and efficiency of use, and for a perfect fit to your application-specific requirements even with minimum utilities or space available.
The equipment hardware, software and functional quality of SIP/CIP operations meet the requirements of cGMP, FDA (Food and Drug Administration) and EHEDG (European Hygienic Equipment Design Group) standards for use in the biotechnology and biopharmaceutical industries.
The new C-BIO2™ operator and control platform provides enhanced functionality and process control options as well as full integration and connectivity to SYSBIOTECH’s Process Line equipment and third party (equipment) supervisory software, making it the ideal platform for the automation and data integration of your cleaning/sterilization process.
SYSBIOTECH’s Process Line equipment can be easily integrated, operated and/or monitored from a single Process Line equipment display, or operated as a separate system.
The standard platform design(skid) allows for SIP/CIP functions for fermenters, bioreactors, piping or vessels with volumes from 20L up to 3,000L (depending on configuration and working volume of the on-board CIP tanks and that of the fermenter, bioreactor, vessel or piping being cleaned).
The standard platform design further includes a comprehensive range of options including but not limited to on-board supply and monitoring of heating, cooling, fluid mixing, pumping and steam supply, and more.
For application-specific functionality or for higher volume SIP/CIP our engineering department is happy to support you with configuring the system that satisfies your needs.
SYSBIOTECH’s constructive and flexible design, choice of quality materials and reliable operational functionality ensures a long equipment life cycle for the manufacturing of safe and high-quality products. The use of C-BIO2™ software enhances automation and minimizes the need for human monitoring, thereby reducing overall cost and increasing the effectiveness of quality management systems.
Each system is fully tested in-house (FAT).Tests after on-site assembly and commissioning (SAT), and training of your personnel are included.
The station consists of two tanks, a steam heat exchanger, two centrifugal pumps (supply and return), control and measuring equipment (temperature, pressure and conductivity sensors) and control unit.
The control unit is installed on the frame.
External dimensions for a box controller: 760х760х300 mm.
Touch screen PC and trackball keyboard is installed for comfortable operator work. The software is available in three languages: English, French and Russian.
Power supply, switches, fuse and frequency converters for drives.
Optimized PID measurement system and transmitters to control the following functions:
CIP-station is equipped with pumps, heat exchangers, valves, sensors from leading manufacturers.
The station is equipped with an automatic system for maintaining and changing the pH of cleaning solutions to optimize the washing process and configuration of technological processes.
|Working pressure of water||Up to 3 bar|
|Working pressure of WFI||Up to 3 bar|
|Working air pressure for blowing||Up to 2,5 bar|
|Working pressure instrumental air||5-7 bar|
|Steam working pressure||Up to 2,5 bar|
|Working pressure water drain||Without pressure|
|Max temperature||+85 ⁰C|
|Material that contact with the product||AISI 316L|
The standard design SIP/CIP-station configuration includes a C-BIO2™ control unit, two tanks, a steam heat exchanger, two centrifugal pumps (supply and return), and several control and measuring instruments (temperature, pressure, pH and conductivity sensors).
Dimensions of the standard SIP/CIP-station – 2x200L (WxDxH):209x97x191 cm.
The Human-Machine Interface (HMI) consists of a touch screen PC and a trackball keyboard.
C-BIO2™ software is available in three languages: English, French and Russian.