In biotechnology industry, it is necessary to observe the highest standards of cleanliness and hygiene. A thorough cleaning of the equipment not only prevents cross-contamination, but also acts as a first step towards reproducible fermentation processes.
Automatization of (CIP) cleaning-in-place process ensures reproducibility of cleaning processes, thus enabling its validation in accordance with cGMP, FDA (Food and Drug Administration), and EHEDG (European Hygienic Equipment design Group) standards.
Engineering unit of Sysbiotech company developed a fully automated mobile CIP station for reactors, vessels and piping, which is currently available in several standard versions with tanks working volumes of 2×100 L, 2×200 L and 2×500 L.
Constructive design and reliability of our CIP station not only ensures the production of safe and quality products, increases their shelf life, but also reduces the costs of monitoring procedures for technological processes and products, increases the effectiveness of quality management systems, eliminating the need for operations to dismantle the removable parts and make connections in clean rooms.
Upon customer request we can provide customized solutions for CIP stations according to your technical requirements. Our experts will help you to choose a working volume of CIP tanks, automation equipment according to your needs and budget. We will test the system after assembly and carry out commissioning with training of your personnel as soon as possible.
Our system is fully automated and can wash your equipment in accordance with the program you have selected. It can process vessels with volumes ranging from 20 L up to 5.000 L (depends on working volume of CIP tanks and configuration of processed container).
The station consists of two tanks, a steam heat exchanger, two centrifugal pumps (supply and return), control and measuring equipment (temperature, pressure and conductivity sensors) and control unit.
The control unit is installed on the frame.
External dimensions for a box controller: 760х760х300 mm.
Touch screen PC and trackball keyboard is installed for comfortable operator work. The software is available in three languages: English, French and Russian.
Power supply, switches, fuse and frequency converters for drives.
Optimized PID measurement system and transmitters to control the following functions:
CIP-station is equipped with pumps, heat exchangers, valves, sensors from leading manufacturers.
The station is equipped with an automatic system for maintaining and changing the pH of cleaning solutions to optimize the washing process and configuration of technological processes.
|Working pressure of water||Up to 3 bar|
|Working pressure of WFI||Up to 3 bar|
|Working air pressure for blowing||Up to 2,5 bar|
|Working pressure instrumental air||5-7 bar|
|Steam working pressure||Up to 2,5 bar|
|Working pressure water drain||Without pressure|
|Max temperature||+85 ⁰C|
|Material that contact with the product||AISI 316L|